|
| MOQ: | 1 |
| Price: | negotiable |
| Standard Packaging: | carton box |
| Delivery Period: | 90 days |
| Payment Method: | L/C, T/T, D/P, D/A |
| Supply Capacity: | 1 Set/Sets Every 15~35 days |
GENUO Hydraulic UNIVERSAL HU3R Series 3 Roller Plate Rolling Machine can pre bend the plate edge and can rotate the pressing roller to feed the plate;
The movement of all three rollers shall be positioned according to the needs of rolling, pre bending and rounding (the upper pressing roller bends the plate by hydraulic lifting indenter like a bending machine; the two side pressing rollers move horizontally relative and change the geometric position according to the needs of forming);It can cooperate with CNC control system to achieve high rolling accuracy and roundness;
The sheet is fed horizontally, and the feeding end is always horizontal;
The three pressing rollers can be tilted according to the geometric angle of the cone to realize the cone rolling.
| Standard Equipment | Optional Equipment |
|---|---|
| ▲ Delta PLC NC controller,screen display | △ SIEMENS CNC control system |
| ▲ 42CrMo solid forging roller | △ Central and side supports |
| ▲ Schneider & Omron electrical components | △ Automatic loading and unloading systems |
| ▲ YUKEN hydraulic valves, NO.K seal ring | △ Motorised feeding and squaring tables |
| ▲ NSK double-row spherical roller bearing | △ Side motorised rolls |
| ▲ Tamagawa precision rotary encoder | △ Provision for hot rolling |
| ▲ SIEMENS main motor,Sunny pump | △ Integrated welding system |
| ▲ Peika planetary reducer | △ Automatic lubrication system |
| ▲ Mobile wheel mounted control console | △ Automatic ejector |
| ▲ Centralised manual lubrication | △ Customized colors |
|
Working Roller
Roller is the most important components of the rolling machine, its quality and performance has a direct impact on the service Working rollers are made of high-strength high-quality steel 42CrMo material, after forging, roughing, quenching and tempering, HB240 ~ 300, finishing after the intermediate frequency quenching HRC47-58, according to JB/ZG4289-86 roll steel standards. Strictly in roller manufacturing, to ensure its comprehensive mechanical properties. |
|
Electrical Components
Germany SIEMENS electrical components ensure the stable operation of the machine. Reasonable line connection and arrangement greatly reduces the failure rate. The integrated control module of hydraulic valve group makes the sliding block move smoothly and accurately. And the operator and all parts of the machine played a good protection.
|
|
CNC Control System
Thanks to the CNC control and PLC of SIEMENS. Excellent HMI operation interface. Make our bending machine run at will. SIEMENS Smart Line provides a friendly interface for users to monitor the operation of machines in the control system.
GENUO Rolling machine equipped with special independent operation panel and automatic rolling program so that can realize one-button operation. This machine can automatically rolling and forming at one time.
Powerful data storage and recall functions. Hundreds of programs for arious specifications of automated rolling. The system is compatible with manual operation programs and can be manually operated when needed.
At the same time, the configuration software also provides users with a variety of functions, such as formula management, security level management, language management, etc.
Hydraulic System
Each oil circut is routed with two relief vaive to control pressure.the maximum set pressure for each oil circuit is 25 MPa. which is mainly to control the main cylinder pressure. and the other relief valve is set to 16 MPa, mainly to control the overturning cylinder and balancing cylinder pressure.In order to ensure the synchroni-zation accuracy of the main oil cylinders at both ends of each moving working roll,high-precision displacement sensors are installed on the left and right racks and the tilting frames. Through the pressure sensors, the microcomputer control system detects and adjusts the movements of the main oil cylinder pistons to achieve the precison of the both working roller ends.
Advantage of our hydraulic system:
a. The unique pre-discharge technology is adopted to effectively avoid hydraulic shock and improve the life
of the pipeline and seals.
b. The hydraulic components are adopt Japan YUKEN and NO.K brand,hight qauality parts to ensure the
stability of the hydraulic system.
c. Each input and output port of the hydraulic system is provided with correspondina detection points, which
are convenient for maintenance and fault checking. The oil pump adopts a lower mounted type and positive pressure oil absorption. At the same time the filters, level gauges, and all transmitting devices can automatically warn of faults.
The machine support roll is installed at the lower part of the lower roll, so that the sheet and thick plate material form a perfect cylinder, with a conical bending device, easy to conical bending, multi-function bending process such as high-precision pre-bending edge, simple digital control, special bending.
| Hydraulic element selects the import high quality products, guarantee the stability of the hydraulic system. | The transmission part consists with powerful motor, gearbox and other accessories. | Release device :Hydraulic drop- end for easy removal of finished ferrule. | The top roller is designed as drum shape ,Bend a metal material into a perfect cylinder. |
| Model | Max. thickness of plate (mm) | Max. width of plate (mm) | Max. thickness of pre-bend (mm) | Plate yield limit (MPa) | Upper roller diameter (mm) | Lower roller diameter (mm) | Motor power (kW) | Dimension (L×W×H)(mm) |
| HU3R-6X2000 | 6 | 2000 | 4 | 245 | 180 | 180 | 5.5 | 4010x1410x1530 |
| HU3R-6X2500 | 6 | 2500 | 4 | 245 | 190 | 190 | 7.5 | 4510x1410x1530 |
| HU3R-8X2000 | 8 | 2000 | 6 | 245 | 190 | 190 | 7.5 | 4010x1410x1530 |
| HU3R-8X2500 | 8 | 2500 | 6 | 245 | 240 | 220 | 11 | 4700x1620x1810 |
| HU3R-8X3200 | 8 | 3200 | 6 | 245 | 260 | 250 | 15 | 5500x1620x1810 |
| HU3R-12X2000 | 12 | 2000 | 8 | 245 | 240 | 220 | 11 | 4250x1620x1810 |
| HU3R-12X2500 | 12 | 2500 | 8 | 245 | 260 | 230 | 15 | 5200x1700x1500 |
| HU3R-12X3200 | 12 | 3200 | 8 | 245 | 280 | 260 | 22 | 5700x1700x1500 |
| HU3R-16X2500 | 16 | 2500 | 12 | 245 | 280 | 260 | 22 | 5200x1700x1500 |
| HU3R-16X3200 | 16 | 3200 | 12 | 245 | 360 | 340 | 30 | 6500x1800x2100 |
| HU3R-20X2000 | 20 | 2000 | 16 | 245 | 280 | 270 | 22 | 4700x1700x1500 |
| HU3R-20X2500 | 20 | 2500 | 16 | 245 | 340 | 310 | 30 | 5800x1800x2100 |
Video
Video
|
|
| MOQ: | 1 |
| Price: | negotiable |
| Standard Packaging: | carton box |
| Delivery Period: | 90 days |
| Payment Method: | L/C, T/T, D/P, D/A |
| Supply Capacity: | 1 Set/Sets Every 15~35 days |
GENUO Hydraulic UNIVERSAL HU3R Series 3 Roller Plate Rolling Machine can pre bend the plate edge and can rotate the pressing roller to feed the plate;
The movement of all three rollers shall be positioned according to the needs of rolling, pre bending and rounding (the upper pressing roller bends the plate by hydraulic lifting indenter like a bending machine; the two side pressing rollers move horizontally relative and change the geometric position according to the needs of forming);It can cooperate with CNC control system to achieve high rolling accuracy and roundness;
The sheet is fed horizontally, and the feeding end is always horizontal;
The three pressing rollers can be tilted according to the geometric angle of the cone to realize the cone rolling.
| Standard Equipment | Optional Equipment |
|---|---|
| ▲ Delta PLC NC controller,screen display | △ SIEMENS CNC control system |
| ▲ 42CrMo solid forging roller | △ Central and side supports |
| ▲ Schneider & Omron electrical components | △ Automatic loading and unloading systems |
| ▲ YUKEN hydraulic valves, NO.K seal ring | △ Motorised feeding and squaring tables |
| ▲ NSK double-row spherical roller bearing | △ Side motorised rolls |
| ▲ Tamagawa precision rotary encoder | △ Provision for hot rolling |
| ▲ SIEMENS main motor,Sunny pump | △ Integrated welding system |
| ▲ Peika planetary reducer | △ Automatic lubrication system |
| ▲ Mobile wheel mounted control console | △ Automatic ejector |
| ▲ Centralised manual lubrication | △ Customized colors |
|
Working Roller
Roller is the most important components of the rolling machine, its quality and performance has a direct impact on the service Working rollers are made of high-strength high-quality steel 42CrMo material, after forging, roughing, quenching and tempering, HB240 ~ 300, finishing after the intermediate frequency quenching HRC47-58, according to JB/ZG4289-86 roll steel standards. Strictly in roller manufacturing, to ensure its comprehensive mechanical properties. |
|
Electrical Components
Germany SIEMENS electrical components ensure the stable operation of the machine. Reasonable line connection and arrangement greatly reduces the failure rate. The integrated control module of hydraulic valve group makes the sliding block move smoothly and accurately. And the operator and all parts of the machine played a good protection.
|
|
CNC Control System
Thanks to the CNC control and PLC of SIEMENS. Excellent HMI operation interface. Make our bending machine run at will. SIEMENS Smart Line provides a friendly interface for users to monitor the operation of machines in the control system.
GENUO Rolling machine equipped with special independent operation panel and automatic rolling program so that can realize one-button operation. This machine can automatically rolling and forming at one time.
Powerful data storage and recall functions. Hundreds of programs for arious specifications of automated rolling. The system is compatible with manual operation programs and can be manually operated when needed.
At the same time, the configuration software also provides users with a variety of functions, such as formula management, security level management, language management, etc.
Hydraulic System
Each oil circut is routed with two relief vaive to control pressure.the maximum set pressure for each oil circuit is 25 MPa. which is mainly to control the main cylinder pressure. and the other relief valve is set to 16 MPa, mainly to control the overturning cylinder and balancing cylinder pressure.In order to ensure the synchroni-zation accuracy of the main oil cylinders at both ends of each moving working roll,high-precision displacement sensors are installed on the left and right racks and the tilting frames. Through the pressure sensors, the microcomputer control system detects and adjusts the movements of the main oil cylinder pistons to achieve the precison of the both working roller ends.
Advantage of our hydraulic system:
a. The unique pre-discharge technology is adopted to effectively avoid hydraulic shock and improve the life
of the pipeline and seals.
b. The hydraulic components are adopt Japan YUKEN and NO.K brand,hight qauality parts to ensure the
stability of the hydraulic system.
c. Each input and output port of the hydraulic system is provided with correspondina detection points, which
are convenient for maintenance and fault checking. The oil pump adopts a lower mounted type and positive pressure oil absorption. At the same time the filters, level gauges, and all transmitting devices can automatically warn of faults.
The machine support roll is installed at the lower part of the lower roll, so that the sheet and thick plate material form a perfect cylinder, with a conical bending device, easy to conical bending, multi-function bending process such as high-precision pre-bending edge, simple digital control, special bending.
| Hydraulic element selects the import high quality products, guarantee the stability of the hydraulic system. | The transmission part consists with powerful motor, gearbox and other accessories. | Release device :Hydraulic drop- end for easy removal of finished ferrule. | The top roller is designed as drum shape ,Bend a metal material into a perfect cylinder. |
| Model | Max. thickness of plate (mm) | Max. width of plate (mm) | Max. thickness of pre-bend (mm) | Plate yield limit (MPa) | Upper roller diameter (mm) | Lower roller diameter (mm) | Motor power (kW) | Dimension (L×W×H)(mm) |
| HU3R-6X2000 | 6 | 2000 | 4 | 245 | 180 | 180 | 5.5 | 4010x1410x1530 |
| HU3R-6X2500 | 6 | 2500 | 4 | 245 | 190 | 190 | 7.5 | 4510x1410x1530 |
| HU3R-8X2000 | 8 | 2000 | 6 | 245 | 190 | 190 | 7.5 | 4010x1410x1530 |
| HU3R-8X2500 | 8 | 2500 | 6 | 245 | 240 | 220 | 11 | 4700x1620x1810 |
| HU3R-8X3200 | 8 | 3200 | 6 | 245 | 260 | 250 | 15 | 5500x1620x1810 |
| HU3R-12X2000 | 12 | 2000 | 8 | 245 | 240 | 220 | 11 | 4250x1620x1810 |
| HU3R-12X2500 | 12 | 2500 | 8 | 245 | 260 | 230 | 15 | 5200x1700x1500 |
| HU3R-12X3200 | 12 | 3200 | 8 | 245 | 280 | 260 | 22 | 5700x1700x1500 |
| HU3R-16X2500 | 16 | 2500 | 12 | 245 | 280 | 260 | 22 | 5200x1700x1500 |
| HU3R-16X3200 | 16 | 3200 | 12 | 245 | 360 | 340 | 30 | 6500x1800x2100 |
| HU3R-20X2000 | 20 | 2000 | 16 | 245 | 280 | 270 | 22 | 4700x1700x1500 |
| HU3R-20X2500 | 20 | 2500 | 16 | 245 | 340 | 310 | 30 | 5800x1800x2100 |
Address
Wanda Center 1116, Yushan District, Maanshan, Anhui, China 243000
Tel
86-183-5551-8185
