Pure electric servo CNC press brake industry advantages
With the development of modern sheet metal processing technology, especially in recent years, the bending process requirements are becoming higher and higher, and the corresponding equipment and processing efficiency requirements are also growing positively. Environmental protection and energy saving have become a regulation strictly controlled by enterprises and the state. With the maturity of high power and high torque servo motor and drive technology and the reduction of cost, related electric servo drive devices have been applied more and more. The CNC press brake in the sheet metal industry has opened a new trend of pure electric servo drive replacing hydraulic drive. Pure electric servo CNC press brake is a cutting-edge technology in the field of press brake. It is a machine that uses pure electric servo control technology to achieve accurate and efficient bending of metal materials. The technology revolutionizes the bending process by eliminating the need for hydraulic systems, reducing energy consumption, and improving overall accuracy and efficiency.
Therefore, compared with hydraulic press brakes, the voice of pure electric servo CNC press brakes is getting higher and higher, and more manufacturers are beginning to need, understand and buy them.
Next, we will take you to understand the pure electric servo CNC press brake, compare the advantages of pure electric servo press brake in energy saving, environmental protection, processing efficiency, bending accuracy and maintenance costs.
The advantages of pure electric servo CNC press brake
One of the advantages of pure electric servo CNC press brakes is accuracy. The servo motor used in the machine precisely controls the bending process, enabling precise bending angles and dimensions. This level of accuracy is critical in industries that require tight tolerances, such as aerospace, automotive, and electronics.
Another advantage of pure electric servo CNC press brakes is higher energy efficiency. By using a servo motor instead of a hydraulic system, the machine consumes less energy during operation, thus saving costs for the user. In addition, eliminating hydraulic oil reduces the machine's environmental impact, making it a more sustainable option in manufacturing operations.
In addition, the flexibility and versatility of the pure electric servo CNC press brake is unmatched by other types of press brakes. With programmable controls and advanced software, users can easily set and adjust bending parameters to quickly switch between different workpieces and bending angles. This flexibility makes the machine suitable for a wide range of applications and materials, increasing its appeal in the market.
Advantages of pure electric servo CNC press brake
1. Significant energy saving advantages
One of the advantages of pure electric servo drive technology is that the input power of the motor is proportional to the load power, the power consumption is large when bending, the power consumption is small when the slider rises without load, and the power consumption is basically no when the slider stops. But even if the slider is not working, the main motor and hydraulic pump of the hydraulic servo press brake are running continuously, consuming electrical energy. In addition, the main transmission efficiency of the pure electric servo press brake is above 95%, the hydraulic transmission efficiency of the hydraulic servo press brake is below 80%, and the efficiency of the hydraulic system components is low after aging and wear. Compared with the press brake of the electric hydraulic press brake , the pure electric servo CNC press brake can save more than 60% of energy, reduce operating costs, increase efficiency by more than 40%, and become a more stable and reliable choice.
2. Environmentally friendly machines
Pure electric servo press brake does not use hydraulic oil, does not need to replace hydraulic oil and hydraulic components, will not cause hydraulic oil leakage, no waste oil treatment, but also avoid the impact of waste liquid pressure oil on the environment and pollution. In addition, the pure electric servo press brake can automatically output the corresponding power according to the workpiece condition, the slider sliding speed is fast, and the production efficiency is high.
3. High bending accuracy
The servo motor response speed is faster than the hydraulic servo, and the bending speed of the pure electric servo press brake can be adjusted, according to different thickness, material and bending length to set more appropriate bending speed, improve bending accuracy, maintain high productivity. Generally speaking, the bending Angle error of the hydraulic press brake is within ±1°, while the main drive of the servo press brake is driven by the servo motor to drive the screw transmission, which has higher transmission accuracy. By measuring the bending Angle of a variety of specifications, the bending Angle error can be well ensured within ±0.5°.
In addition, the hydraulic servo press brake is affected by the environment and the heating of the hydraulic system, so it needs to start preheating or stop cooling; Once the hydraulic system has a fault, it needs to find and eliminate. The technical requirements of finding and troubleshooting are high and time is long. The pure electric servo press brake has few components, the failure rate is very low, and these problems fundamentally do not exist. Therefore, the processing efficiency of the pure electric servo press brake is about 1 times higher than that of the same tonnage hydraulic press brake.
4. Low maintenance cost
The hydraulic oil of the hydraulic press brake needs to be replaced regularly; Pumps, valves and seals are prone to failure and damage, hydraulic systems are easy to be contaminated, and failures are difficult to find and eliminate. Once the hydraulic system is contaminated, the cleaning system will become difficult, causing environmental pollution. Pure electric servo press brake transmission system is simple, basically no maintenance costs, only need to be regularly lubricated.
In terms of industry opportunities, the demand for precision press brakery is growing in various fields such as construction, manufacturing and engineering. With its advanced technology and superior performance, pure electric servo CNC press brakes are well positioned to take advantage of this trend and improve the quality and efficiency of the bending process, and most manufacturers are likely to invest in this machine to remain competitive in the market.
In addition, over time, the cost of ownership of purely electric servo CNC press brakes is lower. While the initial investment may be higher than traditional press brakes, the long-term savings in energy costs, maintenance and downtime make them a cost-effective option for businesses looking to improve their bending operations. This cost-effectiveness is an important factor driving the adoption of this technology in the industry.
In recent years, Genuo has continuously explored and independently developed other sheet metal equipment, Genuo Mini Pure Electric Servo CNC Press Brake and Genuo Pure ES series electric servo CNC press brakes are the latest models of machines for 2024.
If you had to define a MINI press in three words, it would be innovation, reliability and productivity. Electric stamping brakes will respond quickly to your production requirements and are known for their high precision and high performance. The newly designed compact CNC press brake is easy to use, has both speed and precision, and can meet the requirements of home and business. You can master the machine in two hours!
Pure electric mini press brake has the following advantages:
First, the use of electric cylinder instead of cylinder, better performance;
Second, Genuo's self-developed Two-axis CNC controller is adopted to maximize value creation and reduce costs;
Third, the whole machine manufacturing, long service life, all the use of foreign well-known brand accessories. The entire range comes standard with press accessories such as quick jig and quick change of top punch to save time. In addition, special molds can be customized to the workpiece and provide complete solutions;
Fourth, environmental protection, safety, small footprint. With this machine, you can bend the workpiece easily, very quickly and conveniently.
Genuo Pure ES series of electric servo CNC press brakes use an integrated machining and tempering ultra-high strength bed, driven by an AC servo motor and a ball screw drive mechanism to maximize productivity. The whole machine is made of well-known foreign brand accessories, a full range of standard fast fixture, quick top change punch and other Genuo accessories, saving time. 100% all-electric press brakes are highly versatile and designed for bending metal materials in a variety of applications. In addition, Genuo's self-developed CNC controllers maximize value creation and reduce costs, and the user-friendly interface operation makes the Pure ES series extremely cost-effective. High efficiency, low noise, environmental protection!
Press Brake mainly serves the Marine, rail transit, electrical switchgear, architectural decoration, 5g communication and other industries. The machine also has the advantages of wider application range, fast bending process, convenient transportation, simple use, environmental protection and so on. If you are looking for a product that is environmentally friendly, energy efficient, easy to use, or hassle-free, you can choose Genuo Pure Series pure electric press brakes!
Overall, pure electric servo CNC press brakes represent a major advancement in bending technology, offering greater accuracy, energy efficiency, flexibility and cost savings. Its advantages make it an attractive option for manufacturers seeking to improve the bending process and stay ahead of the competition. With the growing demand for precision press brakery in various industries, pure electric servo CNC press brakes are well positioned to seize market opportunities and drive further innovation in this field.
After knowing this, you can visit our website, if you need to learn more about CNC press brake or buy CNC machines, you can also consult our sales staff, they can recommend the most suitable industrial Sheet Metal for you.
Pure electric servo CNC press brake industry advantages
With the development of modern sheet metal processing technology, especially in recent years, the bending process requirements are becoming higher and higher, and the corresponding equipment and processing efficiency requirements are also growing positively. Environmental protection and energy saving have become a regulation strictly controlled by enterprises and the state. With the maturity of high power and high torque servo motor and drive technology and the reduction of cost, related electric servo drive devices have been applied more and more. The CNC press brake in the sheet metal industry has opened a new trend of pure electric servo drive replacing hydraulic drive. Pure electric servo CNC press brake is a cutting-edge technology in the field of press brake. It is a machine that uses pure electric servo control technology to achieve accurate and efficient bending of metal materials. The technology revolutionizes the bending process by eliminating the need for hydraulic systems, reducing energy consumption, and improving overall accuracy and efficiency.
Therefore, compared with hydraulic press brakes, the voice of pure electric servo CNC press brakes is getting higher and higher, and more manufacturers are beginning to need, understand and buy them.
Next, we will take you to understand the pure electric servo CNC press brake, compare the advantages of pure electric servo press brake in energy saving, environmental protection, processing efficiency, bending accuracy and maintenance costs.
The advantages of pure electric servo CNC press brake
One of the advantages of pure electric servo CNC press brakes is accuracy. The servo motor used in the machine precisely controls the bending process, enabling precise bending angles and dimensions. This level of accuracy is critical in industries that require tight tolerances, such as aerospace, automotive, and electronics.
Another advantage of pure electric servo CNC press brakes is higher energy efficiency. By using a servo motor instead of a hydraulic system, the machine consumes less energy during operation, thus saving costs for the user. In addition, eliminating hydraulic oil reduces the machine's environmental impact, making it a more sustainable option in manufacturing operations.
In addition, the flexibility and versatility of the pure electric servo CNC press brake is unmatched by other types of press brakes. With programmable controls and advanced software, users can easily set and adjust bending parameters to quickly switch between different workpieces and bending angles. This flexibility makes the machine suitable for a wide range of applications and materials, increasing its appeal in the market.
Advantages of pure electric servo CNC press brake
1. Significant energy saving advantages
One of the advantages of pure electric servo drive technology is that the input power of the motor is proportional to the load power, the power consumption is large when bending, the power consumption is small when the slider rises without load, and the power consumption is basically no when the slider stops. But even if the slider is not working, the main motor and hydraulic pump of the hydraulic servo press brake are running continuously, consuming electrical energy. In addition, the main transmission efficiency of the pure electric servo press brake is above 95%, the hydraulic transmission efficiency of the hydraulic servo press brake is below 80%, and the efficiency of the hydraulic system components is low after aging and wear. Compared with the press brake of the electric hydraulic press brake , the pure electric servo CNC press brake can save more than 60% of energy, reduce operating costs, increase efficiency by more than 40%, and become a more stable and reliable choice.
2. Environmentally friendly machines
Pure electric servo press brake does not use hydraulic oil, does not need to replace hydraulic oil and hydraulic components, will not cause hydraulic oil leakage, no waste oil treatment, but also avoid the impact of waste liquid pressure oil on the environment and pollution. In addition, the pure electric servo press brake can automatically output the corresponding power according to the workpiece condition, the slider sliding speed is fast, and the production efficiency is high.
3. High bending accuracy
The servo motor response speed is faster than the hydraulic servo, and the bending speed of the pure electric servo press brake can be adjusted, according to different thickness, material and bending length to set more appropriate bending speed, improve bending accuracy, maintain high productivity. Generally speaking, the bending Angle error of the hydraulic press brake is within ±1°, while the main drive of the servo press brake is driven by the servo motor to drive the screw transmission, which has higher transmission accuracy. By measuring the bending Angle of a variety of specifications, the bending Angle error can be well ensured within ±0.5°.
In addition, the hydraulic servo press brake is affected by the environment and the heating of the hydraulic system, so it needs to start preheating or stop cooling; Once the hydraulic system has a fault, it needs to find and eliminate. The technical requirements of finding and troubleshooting are high and time is long. The pure electric servo press brake has few components, the failure rate is very low, and these problems fundamentally do not exist. Therefore, the processing efficiency of the pure electric servo press brake is about 1 times higher than that of the same tonnage hydraulic press brake.
4. Low maintenance cost
The hydraulic oil of the hydraulic press brake needs to be replaced regularly; Pumps, valves and seals are prone to failure and damage, hydraulic systems are easy to be contaminated, and failures are difficult to find and eliminate. Once the hydraulic system is contaminated, the cleaning system will become difficult, causing environmental pollution. Pure electric servo press brake transmission system is simple, basically no maintenance costs, only need to be regularly lubricated.
In terms of industry opportunities, the demand for precision press brakery is growing in various fields such as construction, manufacturing and engineering. With its advanced technology and superior performance, pure electric servo CNC press brakes are well positioned to take advantage of this trend and improve the quality and efficiency of the bending process, and most manufacturers are likely to invest in this machine to remain competitive in the market.
In addition, over time, the cost of ownership of purely electric servo CNC press brakes is lower. While the initial investment may be higher than traditional press brakes, the long-term savings in energy costs, maintenance and downtime make them a cost-effective option for businesses looking to improve their bending operations. This cost-effectiveness is an important factor driving the adoption of this technology in the industry.
In recent years, Genuo has continuously explored and independently developed other sheet metal equipment, Genuo Mini Pure Electric Servo CNC Press Brake and Genuo Pure ES series electric servo CNC press brakes are the latest models of machines for 2024.
If you had to define a MINI press in three words, it would be innovation, reliability and productivity. Electric stamping brakes will respond quickly to your production requirements and are known for their high precision and high performance. The newly designed compact CNC press brake is easy to use, has both speed and precision, and can meet the requirements of home and business. You can master the machine in two hours!
Pure electric mini press brake has the following advantages:
First, the use of electric cylinder instead of cylinder, better performance;
Second, Genuo's self-developed Two-axis CNC controller is adopted to maximize value creation and reduce costs;
Third, the whole machine manufacturing, long service life, all the use of foreign well-known brand accessories. The entire range comes standard with press accessories such as quick jig and quick change of top punch to save time. In addition, special molds can be customized to the workpiece and provide complete solutions;
Fourth, environmental protection, safety, small footprint. With this machine, you can bend the workpiece easily, very quickly and conveniently.
Genuo Pure ES series of electric servo CNC press brakes use an integrated machining and tempering ultra-high strength bed, driven by an AC servo motor and a ball screw drive mechanism to maximize productivity. The whole machine is made of well-known foreign brand accessories, a full range of standard fast fixture, quick top change punch and other Genuo accessories, saving time. 100% all-electric press brakes are highly versatile and designed for bending metal materials in a variety of applications. In addition, Genuo's self-developed CNC controllers maximize value creation and reduce costs, and the user-friendly interface operation makes the Pure ES series extremely cost-effective. High efficiency, low noise, environmental protection!
Press Brake mainly serves the Marine, rail transit, electrical switchgear, architectural decoration, 5g communication and other industries. The machine also has the advantages of wider application range, fast bending process, convenient transportation, simple use, environmental protection and so on. If you are looking for a product that is environmentally friendly, energy efficient, easy to use, or hassle-free, you can choose Genuo Pure Series pure electric press brakes!
Overall, pure electric servo CNC press brakes represent a major advancement in bending technology, offering greater accuracy, energy efficiency, flexibility and cost savings. Its advantages make it an attractive option for manufacturers seeking to improve the bending process and stay ahead of the competition. With the growing demand for precision press brakery in various industries, pure electric servo CNC press brakes are well positioned to seize market opportunities and drive further innovation in this field.
After knowing this, you can visit our website, if you need to learn more about CNC press brake or buy CNC machines, you can also consult our sales staff, they can recommend the most suitable industrial Sheet Metal for you.
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