Need to know the structure of each part of the press brake (2) : the structure behind the electro-hydraulic CNC servo press brake
Electrohydraulic CNC press brake is an essential equipment for bending and forming metal plates in the metal processing industry. The machine is equipped with advanced technology to ensure the precision and efficiency of the bending operation. In this article, we will explore the various structures located behind the electro-hydraulic CNC press brake and understand their functions. In addition, Genuo has prepared the operation method of CNC press brake for you, helping beginners to understand the press brake faster.
2. Electro-hydraulic servo CNC press brake behind the structure
2.1 Motor
Servo motor refers to the engine that controls the transport of mechanical components in the servo system, which is a supplementary motor indirect transmission device. It can control the speed, position accuracy is very precise, can convert the voltage signal into torque and speed to drive the control object. The servo motor is characterized by small electromechanical time constant and high linearity.
2.2 Finger Blocking
Stopper refers to the parts that display the size of the workpiece when the front and back stopper change displacement. The stop finger can move smoothly on the linear guide rail, but also can be adjusted up and down, convenient, efficient and easy to control. The press brake generally has multiple stop fingers, and the number of configurations is based on actual needs. It is point contact, which can avoid the problem of insufficient straightness of the sheet metal and achieve bending of sheet metal parts of different lengths.
2.3 Rear baffle material
The rear stop system is another important structure located behind the electro-hydraulic CNC press brake. It consists of a series of motors and sensors that control the positioning of the metal plate during bending. The rear stop system ensures accurate and consistent bending angles by precisely moving the metal plate along the bending line.
The stopper mechanism is driven by motor, and the screw is moved synchronously by chain operation. The size of stopper is controlled by CNC system. The Angle of both sides of the front and back stopper can be linked, and the front and back linkage can be mixed. The rear stopper can be flexibly folded into small pieces, and the forming effect of the front stopper is very good. Double drive front and back stop, the rear stop material positioning is more accurate, the front stop molding size is good, with use can fold a lot of special-shaped products, front and back stop integrated control height, easy to reduce the error.
2.4 Hydraulic System
The hydraulic system is the key component located behind the electro-hydraulic CNC press brake , which is responsible for applying pressure to the bending tool to bend the sheet metal. The hydraulic system is responsible for generating and distributing the hydraulic pressure required to bend the sheet metal and consists of hydraulic pumps, valves, cylinders and hoses that work together to provide precise and controlled pressure for the bending operation.
The front structure of the hydraulic servo CNC press brake also includes various safety features to protect the operator and prevent accidents. These safety features may include light curtains, emergency stop buttons and interlocking devices to ensure the safe operation of the machine.
2.5 Rack
The frame is one of the key structures behind the electro-hydraulic CNC press brake. It provides stability and support for the entire machine, ensuring accurate bending operations. Frames are usually made of high-quality steel to withstand heavy loads and vibrations during bending.
2.6 Tools and clamping systems
The die and clamping system may also be located behind the electro-hydraulic CNC press brake and is responsible for holding the sheet metal in place during the bending process. The tool system consists of upper and lower tools that firmly clamp the metal plate, ensuring precise bending angles and shapes. The clamping system also helps reduce vibration and ensures smooth bending operation.
2.7 Control Panel
The control panel may also be located behind the electro-hydraulic CNC press brake and is an important structure of the press brake. It contains a control unit, display and buttons that allow the operator to program and control the bending operation. The control panel enables the operator to enter bending parameters, such as bending Angle, bending length and material thickness, ensuring an accurate and efficient bending process.
2.8 Safety Devices
The electro-hydraulic CNC press brake is equipped with various safety devices at the rear of the machine to ensure the safety of the operator and prevent accidents during bending operations. These safety devices include emergency stop buttons, light curtains and safety interlocks that stop the machine in the event of any failure or safety risk.
2.9 Cooling System
The cooling system is located behind the electro-hydraulic CNC press brake and is responsible for regulating the temperature of the hydraulic system and other components during the bending operation. The cooling system helps prevent overheating and ensures efficient and continuous operation of the machine.
In short, the electro-hydraulic CNC press brake is a precision equipment for bending and forming metal plates in the metal manufacturing industry. The structure located behind the machine plays a vital role in ensuring the efficiency, accuracy and safety of the bending operation. Understanding these structures and their functions is essential for the operator to operate the machine effectively and obtain high-quality bending results.
In the process of using the press brake, it is necessary to operate correctly according to certain operating steps, and the following is to explain the operation method of the press brake.
Familiar with the press brake steps:
First of all, before starting the operation, it is necessary to clarify your bending objectives, including the thickness of the sheet to be bent, the material, the bending Angle, etc. This information will determine how you set the parameters of the CNC press brake.
Secondly, each CNC press brake is equipped with a console, the operating panel of the console is covered with a variety of buttons and displays, familiar with the role of these function keys, and understand their position, help to be more handy in the operation process.
Then, according to your bending target, set the parameters of the CNC press brake. This includes choosing the right mold, adjusting the bending force, setting the bending Angle, etc. Make sure the parameters are set correctly so as not to affect the bending effect.
Finally, the sheet that needs to be bent is placed on the work table of the CNC press brake, and the position of the sheet is adjusted as required. Ensure that the plate is placed smoothly to avoid accidents during bending.
Basic operation method of press brake:
1. Turn on the power supply, on the control platform, open the operation switch, press the oil pump to start, oil pump rotation sound.
2. Adjust the stroke, pay attention to the adjustment of the stroke in the use of the press brake, and be sure to debug the press brake before use. There must be a gap when the press brake travels to the bottom, if not, it will cause certain wear to the operation of the machine, so the use of the press brake can be manually or electrically fine-tuning test.
3. The press brake notch selection, select the thickness of the plate is about 8 times the width of the notch. For example, the plate is 5 centimeters, and the notch needs to be about 40 centimeters.
4. The baffle behind the press brake also needs a certain manual or electric fine-tuning.
5. Step on the foot pedal switch can be bent, the foot pedal switch of the press brake can be loosened and stepped on at any time, loosen to stop working, step on to continue bending.
6. When the press brake stops working, turn off the operating switch on the operating table, then turn off the power, clean the press brake table, make its surface clean and tidy, for the next use.
7. After bending is completed, remove the finished product and check it. Ensure that the bending Angle and flatness meet the requirements. If you are not satisfied, you can re-adjust the parameters for bending. Pay attention to maintenance and maintenance of the press brake, which can ensure safe production and long service life of the machine.
After knowing this, you can visit our website, if you need to learn more about CNC press brake or buy CNC machines, you can also consult our sales staff, they can recommend the most suitable industrial Sheet Metal for you.
Need to know the structure of each part of the press brake (2) : the structure behind the electro-hydraulic CNC servo press brake
Electrohydraulic CNC press brake is an essential equipment for bending and forming metal plates in the metal processing industry. The machine is equipped with advanced technology to ensure the precision and efficiency of the bending operation. In this article, we will explore the various structures located behind the electro-hydraulic CNC press brake and understand their functions. In addition, Genuo has prepared the operation method of CNC press brake for you, helping beginners to understand the press brake faster.
2. Electro-hydraulic servo CNC press brake behind the structure
2.1 Motor
Servo motor refers to the engine that controls the transport of mechanical components in the servo system, which is a supplementary motor indirect transmission device. It can control the speed, position accuracy is very precise, can convert the voltage signal into torque and speed to drive the control object. The servo motor is characterized by small electromechanical time constant and high linearity.
2.2 Finger Blocking
Stopper refers to the parts that display the size of the workpiece when the front and back stopper change displacement. The stop finger can move smoothly on the linear guide rail, but also can be adjusted up and down, convenient, efficient and easy to control. The press brake generally has multiple stop fingers, and the number of configurations is based on actual needs. It is point contact, which can avoid the problem of insufficient straightness of the sheet metal and achieve bending of sheet metal parts of different lengths.
2.3 Rear baffle material
The rear stop system is another important structure located behind the electro-hydraulic CNC press brake. It consists of a series of motors and sensors that control the positioning of the metal plate during bending. The rear stop system ensures accurate and consistent bending angles by precisely moving the metal plate along the bending line.
The stopper mechanism is driven by motor, and the screw is moved synchronously by chain operation. The size of stopper is controlled by CNC system. The Angle of both sides of the front and back stopper can be linked, and the front and back linkage can be mixed. The rear stopper can be flexibly folded into small pieces, and the forming effect of the front stopper is very good. Double drive front and back stop, the rear stop material positioning is more accurate, the front stop molding size is good, with use can fold a lot of special-shaped products, front and back stop integrated control height, easy to reduce the error.
2.4 Hydraulic System
The hydraulic system is the key component located behind the electro-hydraulic CNC press brake , which is responsible for applying pressure to the bending tool to bend the sheet metal. The hydraulic system is responsible for generating and distributing the hydraulic pressure required to bend the sheet metal and consists of hydraulic pumps, valves, cylinders and hoses that work together to provide precise and controlled pressure for the bending operation.
The front structure of the hydraulic servo CNC press brake also includes various safety features to protect the operator and prevent accidents. These safety features may include light curtains, emergency stop buttons and interlocking devices to ensure the safe operation of the machine.
2.5 Rack
The frame is one of the key structures behind the electro-hydraulic CNC press brake. It provides stability and support for the entire machine, ensuring accurate bending operations. Frames are usually made of high-quality steel to withstand heavy loads and vibrations during bending.
2.6 Tools and clamping systems
The die and clamping system may also be located behind the electro-hydraulic CNC press brake and is responsible for holding the sheet metal in place during the bending process. The tool system consists of upper and lower tools that firmly clamp the metal plate, ensuring precise bending angles and shapes. The clamping system also helps reduce vibration and ensures smooth bending operation.
2.7 Control Panel
The control panel may also be located behind the electro-hydraulic CNC press brake and is an important structure of the press brake. It contains a control unit, display and buttons that allow the operator to program and control the bending operation. The control panel enables the operator to enter bending parameters, such as bending Angle, bending length and material thickness, ensuring an accurate and efficient bending process.
2.8 Safety Devices
The electro-hydraulic CNC press brake is equipped with various safety devices at the rear of the machine to ensure the safety of the operator and prevent accidents during bending operations. These safety devices include emergency stop buttons, light curtains and safety interlocks that stop the machine in the event of any failure or safety risk.
2.9 Cooling System
The cooling system is located behind the electro-hydraulic CNC press brake and is responsible for regulating the temperature of the hydraulic system and other components during the bending operation. The cooling system helps prevent overheating and ensures efficient and continuous operation of the machine.
In short, the electro-hydraulic CNC press brake is a precision equipment for bending and forming metal plates in the metal manufacturing industry. The structure located behind the machine plays a vital role in ensuring the efficiency, accuracy and safety of the bending operation. Understanding these structures and their functions is essential for the operator to operate the machine effectively and obtain high-quality bending results.
In the process of using the press brake, it is necessary to operate correctly according to certain operating steps, and the following is to explain the operation method of the press brake.
Familiar with the press brake steps:
First of all, before starting the operation, it is necessary to clarify your bending objectives, including the thickness of the sheet to be bent, the material, the bending Angle, etc. This information will determine how you set the parameters of the CNC press brake.
Secondly, each CNC press brake is equipped with a console, the operating panel of the console is covered with a variety of buttons and displays, familiar with the role of these function keys, and understand their position, help to be more handy in the operation process.
Then, according to your bending target, set the parameters of the CNC press brake. This includes choosing the right mold, adjusting the bending force, setting the bending Angle, etc. Make sure the parameters are set correctly so as not to affect the bending effect.
Finally, the sheet that needs to be bent is placed on the work table of the CNC press brake, and the position of the sheet is adjusted as required. Ensure that the plate is placed smoothly to avoid accidents during bending.
Basic operation method of press brake:
1. Turn on the power supply, on the control platform, open the operation switch, press the oil pump to start, oil pump rotation sound.
2. Adjust the stroke, pay attention to the adjustment of the stroke in the use of the press brake, and be sure to debug the press brake before use. There must be a gap when the press brake travels to the bottom, if not, it will cause certain wear to the operation of the machine, so the use of the press brake can be manually or electrically fine-tuning test.
3. The press brake notch selection, select the thickness of the plate is about 8 times the width of the notch. For example, the plate is 5 centimeters, and the notch needs to be about 40 centimeters.
4. The baffle behind the press brake also needs a certain manual or electric fine-tuning.
5. Step on the foot pedal switch can be bent, the foot pedal switch of the press brake can be loosened and stepped on at any time, loosen to stop working, step on to continue bending.
6. When the press brake stops working, turn off the operating switch on the operating table, then turn off the power, clean the press brake table, make its surface clean and tidy, for the next use.
7. After bending is completed, remove the finished product and check it. Ensure that the bending Angle and flatness meet the requirements. If you are not satisfied, you can re-adjust the parameters for bending. Pay attention to maintenance and maintenance of the press brake, which can ensure safe production and long service life of the machine.
After knowing this, you can visit our website, if you need to learn more about CNC press brake or buy CNC machines, you can also consult our sales staff, they can recommend the most suitable industrial Sheet Metal for you.
Address
Wanda Center 1116, Yushan District, Maanshan, Anhui, China 243000
Tel
86-183-5551-8185
